is building your own solar system difficult or dangerous
Off Grid Solar

Is building my own solar system dangerous or difficult?

This is module 3 of my blog series “How to build your own solar system – For the beginner on a small budget”

This series is for the person who wants to move off-grid in a small living space such as a cabin, tiny home, RV, Skoolie, camper or truck camper, etc. and, as a novice without a lot of money, wants to produce their own electricity through a small and simple solar system that is easy to install, use, and maintain.

If this describes you, then follow along as I take you through the basics of solar energy in a step by step fashion and walk you through the basic fundamentals, design, and installation process in a simple and easy to follow format, designed specifically for the beginner. My goal is to show you how to design and install a solar system that meets your basic living needs in an off-grid lifestyle.

If you would like to be notified when each module of this series is released just fill out the information below.

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Is building my own solar system dangerous?

Building a solar system does involve electricity so, particular parts of the job can be dangerous. That being said this blog series is a description of and a tutorial for a simple 12 volt DC system. There are very minimal risks involved in building this system. That’s one of the reasons this solar system is perfect for the beginner with little to no experience.

The dangerous aspects of a solar system mostly involve the components dealing with AC electricity. Don’t get me wrong DC electricity can be dangerous too, but not at the levels or in the ways we will be handling it (we will be discussing the differences between DC and AC electricity in the next module). Even if you want to add a small inverter to this system, so you have use of a small amount of AC electricity, just follow the step by step instructions to avoid any danger.

This simple beginner level solar system does not involve a grid-tie component. If you want to use a grid-tie system, then the solar system described in this blog series is not the system for you and you should consider the help of a professional. Installing a grid-tie system can expose you to deadly electrical currents.

There could be some inherent risk involved in the installation of a solar array on a roof, but this has nothing to do with electricity. Falling off a roof or a ladder is dangerous, but if you are comfortable on a roof or ladder then there should be no concern. If you plan to do a ground-mounted array instead of a roof-mounted array then you don’t even have to worry about the heights. Just keep in mind, you should always use caution when working at elevated heights.

Certain types of batteries can be dangerous if the conditions are not favorable to the specific battery you are using. In the system we are going to be building I recommend AGM batteries. AGM batteries can have a potential for dangerous overheating if not charged correctly, but with the right charge controller the risk is nearly zero, and in a later module I will be telling you exactly which type of controller you should be using.

I will be highlighting in red any areas where caution should be used and will describe in detail safe procedures for the installation.

I’ve included this information to give the beginner complete confidence in their ability to safely build their own small solar system.

Is building my own solar system difficult?

For the construction side of this project, building this system does involve some use of basic tools like drill guns, wrenches, wire strippers, screwdrivers, and a hand saw or circular saw. The skills needed to do the activities in this installation are very basic and can be easily accomplished by most. It is important to note that you will need to be able to lift about 40 lbs. or have help from someone who can.

As far as the logistics of the project, it is important that you be able to visualize the process in a step by step fashion and follow along with the chronological process laid out in this blog series.

When it comes to the electrical portion of the project you might be a little anxious about doing something wrong and catastrophically ruining the equipment. Let me assure you, that is a difficult thing to do on a purely 12-volt system. It would almost have to be an intentional act of sabotage to cause catastrophic damage. On a scale of 1 to 10, 10 being a professional level skill requirement, the degree of difficulty for this project will be around a 4 with the help of this blog series.

I would like at this time to talk a little bit about one of the philosophical aspects of living off-grid and being self-reliant. We all come into this world completely helpless and have to rely on others for our survival.

As we grow we learn skills that allow us more and more independence. We learn to walk and talk and feed ourselves. We learn how the world works and how to interact with others.

We then are given an education and are expected to specialize in certain skill sets to allow us to contribute to others and thereby earn a living. At this point, something begins to change for most people. They start to see themselves as educated or trained as if it has happened and is done. I think this is a mistake.

We should always be learning and pushing ourselves to learn new things. We should dare to try things we know will be hard. This is the pursuit of self-sufficiency and self-reliance.

For some people, this will be a very challenging project and for others, it won’t be that hard at all. For those of you who might think you’re biting off more than you can chew I want to encourage you to just keep taking bites. One bite at a time is the only way to eat an elephant. When it’s all said and done you might find that you’ve learned a lot more about yourself than you did about solar power.

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Off Grid Solar

Why you should choose 12-volt solar for your DIY energy.

Solar power is usually the best choice when you are considering building your own energy production system on a budget because of affordability, simplicity, stackability, and reliability.

This post is module 2 of the blog series “How to build your own solar system – For the beginner on a small budget”

This series is for the person who wants to move off-grid in a small living space such as a cabin, tiny home, RV, Skoolie, camper or truck camper, etc. and, as a novice without a lot of money, wants to produce their own electricity through a small and simple solar system that is easy to use and maintain.

If this describes you, then follow along as I take you through the basics of solar energy in a step by step fashion and walk you through the basic fundamentals, design, and installation process in a simple and easy to follow format designed specifically for the beginner. My goal is to show you how to design and install a solar system that meets your basic living needs in an off-grid lifestyle.

If you would like to be notified when each module of this series is released just fill out the information below.

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When it comes to small off-grid residential energy production systems, there are three realistic choices. You can go with solar, wind or hydro. All of these choices are good and each has specific advantages, but solar is the one to go with if you’re a beginner and you’re on a small budget.

Wind is more expensive, by around 35% more expensive and has a substantially higher degree of difficulty because of the installation process.

Hydro can be about the same price with only a slightly lower degree of difficulty, but it requires a year-round creek in close proximity to your living structure.

Solar on the other hand is the least expensive of the three because large amounts of corporate and government money have been poured into decades of research and development. Solar is also fairly simple for the DIY’er to install with some guidance. Solar is also the easiest to expand if your energy needs grow.

When we went solar we started with a small Harbor Freight system that served us well for years and was super easy to expand as our needs grew. What was great about that system was that it was already designed. There was no work in trying to figure out what kind or size components to get. It was all predesigned and ready to basically plug-n-play.

The downside to purchasing one-size-fits-all predesigned systems is that you have to adjust your energy consumption to the system as opposed to designing the system around your energy needs.

This isn’t necessarily a bad thing. As I said, my wife and I started that way but we started living on our off-grid land without any electricity, so when we purchase our first 45-watt predesigned system it allowed us to have light at night. We went from having no electricity to having a little and it was a step forward for us.

I have since designed other solar systems in a piecemeal style. It wasn’t that hard with some research I was able to size all the components of the system based on energy needs and/or budget. I’m writing this blog series to guide you through the process of designing and installing your own small solar system.

Check out this 600-watt system. Click the image below

How To Install A 600 Watt Solar System On The Cheap

Affordability

The most affordable way to go solar is to build a 12-volt DC system without an inverter. This means you won’t be able to use the standard AC appliances. Keep in mind the larger the system gets you reach a point of diminishing returns with this strategy.

If you want to run a lot of major appliances like a fridge, washer/dryer, air conditioner, etc. your system will get to a size where it makes more sense to go with an inverted system so you can use standard AC appliances.

But this blog series is for the minimalist off-gridder who may just want enough power to run some lights, charge some phones and run a computer/laptop and maybe a fridge.

Simplicity

For the beginner, simplicity can go a long way. If the system is simple it will be easier to install, easier to source parts and equipment, and easier to maintain. This will in total make it easier for you to reach your goal of self-sufficiency in an off-grid life.

Some good practical examples of the simplicity of a fully 12-volt system are:

You’ll be able to use most of the components from vehicles, boats, campers, RVs, motorcycles, well you get what I mean. If it runs on a 12-volt battery you’ll be able to use it.

If you want some music in your Tiny home you can install a car stereo and speakers. If you want a water pump to pump water to a sink from a tank you can use a water pump from a boat, RV, or camper. You can make your own light fixtures from vehicle tail lights. There are many possibilities.

Stackability

12-volt solar systems are the easiest to stack, meaning, if you decide you want to add more appliances, thus consume more electricity, then adding to your solar system is easily done. Just add another panel our a battery or both. It’s very straight forward.

Note: if you exceed the rating for your charge controller you will need to upgrade it.

Reliability

Because of the long history of solar panels and of 12-volt systems they are without a doubt the most reliable.

If you’re interested in learning more about how to build your own 12-volt solar system then sign up below to be notified whenever I publish the next article in This blog series I’m “How to build your own solar system – For the beginner on a small budget”

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If you missed part one of this series click it below.

How to Build Your Own Small Solar System-How Efficient is Solar Energy
Module 1: “How to build your own solar system-For the beginner on a small budget”
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how efficient is solar energy
Off Grid Solar

How to Build Your Own Small Solar System-How Efficient is Solar Energy

This is the first post in a blog series Titled “How to build your own solar system, for the beginner on a small budget.’

This series is for the person who wants to move off-grid in a small living space such as a cabin, tiny home, RV, Skoolie, camper or truck camper, etc. and, as a novice without a lot of money, wants to produce their own electricity through a small and simple solar system that is easy to use and maintain.

If this describes you, then follow along as I take you through the basics of solar energy in a step by step fashion and walk you through the basic fundamentals, design, and installation process in a simple and easy to follow format designed specifically for the beginner. My goal is to show you how to design and install a solar system that meets your basic living needs in an off-grid lifestyle.

If you would like to be notified when each module of this series is released just fill out the information below.

Subscribe

* indicates required

How efficient is solar energy?

When it comes to the efficiency of solar there are a few things to consider. We will discuss the inherent drawbacks of using the sun for energy production, photovoltaic cells, the efficiency of solar system components, and the efficiency of system design.

The sun as a source for energy

The most powerful aspect of solar energy is the massive amount of energy that reaches the earth’s surface. According to the University of Tennessee Institute of agriculture, 1 square meter at sea level will be bombarded with 1000 watts of energy from the sun on a sunny day. That’s a lot of energy, and the sun isn’t going anywhere anytime soon. So, in regards to efficiency, the sun itself is extremely efficient.

The sun bombarding the earth with solar energy

The downsides to using the sun as a source for energy are obvious. First, not every day is sunny and a long stretch of cloudy days can severely lower our ability to produce electricity. Finally, the sun doesn’t shine 24 hours a day.

The current efficiency of the photovoltaic cell

At the time of publication of this information the highest efficiency rate of photovoltaic cells is as follows in the chart below.

This information is credited to https://www.cleanenergyreviews.info/blog/most-efficient-solar-panels

The efficiency of solar cells has come a long way in the last few decades and continues to get better. It’s worthy to note here, since this solar system guide is written specifically for a low budget, the difference between the highest efficiency rating and the lowest efficiency rating is only 5%.

This represents a 20% difference in efficiency respectively between the panels, but in the larger picture of a photovoltaic solar system as a whole, when taking the cost of the solar panels into account, the difference isn’t worth the cost unless you have a larger budget to work with. That being said, the cost isn’t the only factor when customizing a system.

A more efficient panel is smaller. If space is a consideration in your situation then a more compact panel may be worth the extra cost. We will go into greater detail about this in Later posts.

The efficiency of solar system components

The efficiency of solar panels is not the only thing to consider in your solar system. The other components all have their own efficiency levels also. The charge controller, inverter, and battery bank all need to be considered.

In a perfect world where money was no object, we would just install the most efficient component at every stage of the design, but this Blog series is dealing specifically with a low budget and simplified system. We will have to be choosy about where we spend our money to gain efficiency.

The Charge Controller

The charge controller is what takes the current from the solar array and converts it to a voltage that the battery bank needs to charge. It also controls the voltage to the battery bank so that the battery bank doesn’t overcharge and damage the batteries. We will discuss charge controllers in more detail in future blog posts. For now, we will briefly talk about the two main types of charge controllers and their efficiency.

MPPT charge controllers

MPPT stands for Maximum Power Point Tracking. MPPT charge controllers can have an efficiency rating of up to 99.5%. Saving the details for chapter 12, which is dedicated to charge controllers, I will mention that the main reason to spend the extra money for an MPPT charge controller when designing a budget-friendly system is if your solar array has to be farther away from your battery bank.

PWM charge controllers

PWM stands for Pulse Width Modulation. PWM charge controllers have an efficiency rating of 75% to 85%. For a small solar system where battery voltage and solar array voltage are equal, a PWM will work well and can be an area where the DIY solar design can save some money.

The Inverter

The Inverter will convert DC electricity to AC electricity. The difference between DC and AC electricity will be discussed in chapter 5. For our discussion here just know that AC electricity is what almost all household appliances use. The simplest solar system designs do not require an inverter. More on this later.

It isn’t possible to convert DC electricity to AC electricity without losing some power due to heat that is produced in the process (this is similar to friction). Efficiency ratings for inverters are somewhat complex because they are affected by the Load or the amount of power being consumed at any given time. Because of this, the efficiency of an inverter can vary throughout the day where efficiency is typically highest at around 80% of maximum load, but every inverter is different. When choosing an inverter it is very important to choose the right one for the specific parameters of your system design in order to maximize the efficiency of a particular inverter.

Inverters are either PURE SINE WAVE or MODIFIED SINE WAVE. Their differences and which one you should choose will be discussed in more detail in chapters 14 and 15.

The Battery Bank

There are four main types of batteries for solar use. Lead Acid, Lithium-Ion, NICAD, and Gel. To be honest it’s not really worth going into all the different types because for small, budget-friendly solar systems AGM/Lead Acid batteries are the only reasonable choice. We will go into more detail about the different kinds of AGM batteries in chapter 17.

The efficiency of system design

The most important aspect of efficiency is the system design as a whole. Every system will be different based on the particular energy needs being met by the system. There are many variables to consider even for a small solar system. I will walk you through each step in determining which variables will have priority in your system and help you design your system based on those priorities. In a small budget-friendly system compromises will have to be made, but with the help of this blog series, you will know which compromises to make.

Why should I choose solar?

When it comes to small off-grid residential energy production systems, there are three choices. You can go with solar, wind or hydro. All of these choices are good and each has specific advantages, but solar is the one to go with if you’re a beginner and you’re on a small budget. Wind is more expensive by around 35% more expensive and has a substantially higher degree of difficulty because of the installation process. Hydro can be about the same price with only a slightly higher degree of difficulty, but it requires a year-round water source in close proximity to your living structure.

Solar on the other hand is the least expensive of the three because large amounts of cooperate and government money has been poured into decades of research and development. Solar is also fairly simple for the DIY’er to install with some guidance. Solar is also the easiest to expand if your energy needs grow.

For these reasons, I’ve written this series. I want to help people gain the confidence to tackle a solar project and finally realize their dream of living a simpler life off the grid.

If you would like to be notified when each module of this series is released just fill out the information below.

Subscribe

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Check out module 2 of this series “Why you should choose 12-volt solar for your DIY energy”

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why you need an inverter with your solar power system
Off Grid Solar

Why you need an inverter in a solar power system.

The inverter’s main job is to convert the DC electricity from the battery bank into AC electricity to be used by standard household appliances.

inverter and charge controller

Solar panels convert sunlight into DC(Direct Current) electricity. This electricity is then stored in a battery or bank of batteries. Because most electronic devices and appliances run on AC(Alternating Current) electricity they can’t be powered by the battery bank directly. The DC electricity must be converted into AC electricity.

Some of the links in this post may be affiliate links. This means offgridmaker.com could earn a small commission, at no additional cost to you, on the things you purchase.

There are mainly two types of inverters. These inverters come in many different sizes.

Modified sine wave inverters produce electricity that is “dirty” or “choppy”. These inverters will work fine for simple electronic devices but will cause problems for more complex devices like modern TVs, computers and smart controlled appliances. These inverters can save you hundreds in the cost of your solar system but maybe a bad choice depending on the complexity of your electronic devices.

Pure sine inverters produce a “clean” electrical current equal to or better than what is produced by utility companies. If you plan to use complicated electrical devices or appliances then a pure sine inverter is a must for you. It will cost more initially but will save you money down the road if you have to replace appliances because you used a modified sine wave inverter.

Inverters are sized by the wattage they are designed to handle. Inverters can be as small as 100 watts that you can plug into the power outlet in a car and they can get into the thousands of watts that are hard-wired into your home solar system and all sizes in between.

Wattage is determined by voltage and amperage. Volts x Amps = Watts.

To choose the right size inverter you need to find out the max amount of amps your whole electrical system could possibly use at any given moment. If you are tying your system into a standard breaker box you can simply add together the amp rating on all the individual circuit breakers. This will give you the maximum possible amps in that system, but it will also most likely be extreme overkill.

To get a more accurate idea of the actual maximum you need to look at each individual appliance and device that will be plugged into the system. There will be an amp rating labeled on the appliance somewhere on an electric UL listing.

Add together all the amp ratings from all the appliances. Multiply the sum by 110v (United States). This will give you the total watts of the system.

Example: 130 amps x 110 volts = 14,300 watts

The number of watts will tell you what size inverter to get.

Check out this article where I take you step by step building a simple 600-watt solar system. https://offgridmaker.com/2020/03/17/how-to-install-a-600-watt-solar-system-on-the-cheap/

How To Install A 600 Watt Solar System On The Cheap

Get an idea of inverter prices here. https://amzn.to/2WWWYBH

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